How to Lower Construction Costs with Equipment Maintenance Software?

Equipment Maintenance
September 23, 2024
Author
Oded Ran

Oded Ran

Oded Ran, CEO and Co-Founder of Clue since 2019, expertly integrates AI and data tools to revolutionize construction equipment management and maintenance, positioning Clue as a premier software choice in the construction industry.

Table of Content

High expenses often mark construction projects due to materials and equipment requirements.

Effective, low-cost construction methods can reduce these costs significantly. 

One of the key strategies for achieving this is using equipment maintenance software

This blog will explore how to lower construction costs using this advanced technology and discuss its benefits.

What are Equipment Wear and Tear & How to Track It?

Tracking equipment depreciation is crucial for maintaining tools and machinery optimally, reducing maintenance costs, and preventing downtime. 

Key factors contributing to wear and tear include

  • Friction and Vibration: This is the damage caused by moving parts through constant use and contact with abrasive materials.
  • Corrosion: This is the type of wear and tear that is caused by moisture, chemicals, and seasonal changes, leading to structural damage if not addressed promptly.

Monitoring these factors helps managers schedule repairs, order replacement parts in advance, and avoid costly equipment failures.

Types of Equipment and Maintenance Needs

To make things easier, here is a look at some types of equipment and the types of maintenance they require to perform optimally.

 Manual Tools

  • Require simple preventive maintenance like cleaning and lubrication.
  • Inspections for visible damage (e.g., blades and handles) must be done.
  • Low maintenance costs, manageable with checklists.

 Power Tools

  •  Require regular checkups by electricians due to electrical components and moving parts.
  •  Safety mechanisms and regulatory compliance (e.g, HSE standards) must be maintained.
  •  Tracking system integration can reduce maintenance costs and improve efficiency for these machines.

Heavy Equipment

  • Complex machines require engine, hydraulic, and electrical maintenance technicians.
  • Sensors and software are needed to monitor equipment health, reducing the need for manual inspections and enabling early detection of issues.
  • Regular preventive maintenance tasks, like cleaning and lubrication, help minimize repairs and costs.

Construction sites can operate more efficiently using equipment maintenance software and a preventive maintenance approach.

Infographic showing types of construction cost

How to Lower Construction Costs with Equipment Maintenance Software?

Equipment maintenance software can make maintaining equipment, including vehicles, infrastructures, and mechanical tools, easy.

This software can help cut construction expenses by maintaining and monitoring the project's maintenance needs.

Did you know?

Maintenance costs are estimated to range between 15% and 40% of total production costs.

1. Save Time By Eliminating Extra Work

Equipment maintenance involves many tasks, including scheduling and tracking.

This is where equipment maintenance software comes in handy.

It eliminates the need for manual processes and gives way to digital means, saving time and lowering construction costs. 

Investing in maintenance and repair programs helps reduce organizational downtime by 44%.

The software reduces human error and frees up time for staff to take on other relevant work that may require attention.

Efficient Workflow: The software can minimize situations where redundant processes are maintained and reduce time wastage due to unmaintained processes. 

2. Comply with Safety Rules and Regulations

Equipment maintenance software tracks the timing of routine maintenance to adhere to safety requirements and other legal requirements as required by law. 

This provides the advantage of avoiding and preventing accidents, as well as legal lawsuits that arise from violations of safety measures.

Avoid Fines and Penalties: Maintenance lowers the possibility of equipment breakdowns, which can result in safety hazards and penalties.

This way, the companies comply with all the legal aspects, avoiding legal problems and fines. 

3. Reduce Repair Costs

Equipment maintenance software is a preventive maintenance tool that points out problems before they worsen into bigger ones. 

It also helps reduce massive failures and frequent working overhauls that are known to be costly.

Cost-Effective Repairs: Since the software detects problems in its initial stages, it assists in fixing minor issues before they require significant repairs, lowering repair expenses. 

Infographics showing construction cost saving tips

4. Streamline Work Orders

Equipment maintenance software carries work orders and updates them. 

This helps determine when equipment needs maintenance, ensuring it is timely and repaired.

This timely organization helps avoid unnecessary time wastage, leading to lower construction costs.

Prompt Action: Work orders with straightforward workflows enhance the timely resolution of maintenance problems, reducing operational interferences and other costs relating to prolonged equipment breakdowns. 

5. Enhance Asset Performance

The software coordinates all equipment activities, ensuring equipment is always in top shape due to timely maintenance. 

In addition, maintained equipment yields high performance and reliability. Well-maintained equipment performs better and is more reliable in its tasks.

Increased Productivity: Enhancing the performance of equipment on construction sites leads to increased productivity.

Proper tools reduce the time required to complete a project and lower construction costs. 

infographic showing inspection for safe performance

6. Reporting and Analytics for Decision Making

Data-driven reporting and analytics keep maintenance in check, providing necessary information on equipment usage.

Reporting can help project managers identify new trends and gain insights into procedures.

This allows the managers to provide better instructions to workers and get better results.

This data collected is helpful in the procurement, maintenance, or disposal decision-making process.

Strategic Planning: Strategic planning based on data and analytics facilitates planning for the next maintenance investment and effectively allocates resources to lower costs. 

Let’s Go for Gist

Implementing equipment maintenance software is a strategic way to lower construction costs.

This technology adds value by optimizing maintenance processes, ensuring compliance with safety regulation requirements, and improving asset performance. 

Equipment maintenance software helps project managers save time and effort by automating processes, ensuring compliance, and reducing repair costs through preventive maintenance.

Managers can easily use the data gathered through the software to help make well-informed decisions on procurement, storage, and maintenance issues.

FAQs

How do we reduce building maintenance costs?

You can reduce significant building maintenance costs by:

  • Preventive Maintenance: It also means that frequent checks and examinations must be conducted to prevent a small problem from developing and becoming a massive headache.
  • Energy Efficiency: Replace lamps and light fixtures, heating, cooling, ventilation systems, and household appliances with efficient versions. 
  • Automated Building Management Systems: Invest in modern systems that facilitate tracking of energy use, security, and other maintenance factors.
  • Outsourcing Specialized Tasks: Outsource professional services when necessary.
  • Bulk Purchasing: Maintenance supplies should also be purchased in large quantities, as customers are normally offered discounts on bulk purchases. 

How can we reduce the maintenance cost of machinery?

You can quickly reduce equipment maintenance costs through proper predictive maintenance, operator training, the use of quality parts, and regular inspections.

How do we reduce O&M costs?

O&M costs can be reduced through:

  • Streamlined Processes: Implement the analytical review of operation processes to possibly cut costs by eliminating wasteful processes.
  • Automation: Sustainable automation should be implemented to cut labor costs and minimize mistakes.
  • Energy Management: Use money to install energy-efficient, technologically efficient appliances and systems to reduce future expenses.
  • Data-Driven Decision Making: Employ insights to analyze work maintenance and properly schedule it in a way that reduces involvement in needless tasks.
  • Cross-Training Employees: Inter-department training can help train staff across the site. 

What affects construction cost estimates?

Several factors can influence construction cost estimates:

  1. Project Scope and Design: Larger projects cost more due to increased materials and labor.
  2. Materials: Costs vary based on type, quality, and availability.
  3. Labor Costs: Varies by location, skill level, and wage rates.
  4. Location: Urban areas may have higher costs due to local conditions and regulations.
  5. Regulations and Codes: Compliance with local building codes can impact costs.
  6. Site Conditions: Difficult site conditions may increase costs.
  7. Permits and Fees: Costs for obtaining permits and approvals vary.
  8. Project Schedule: Accelerated timelines can lead to higher costs.
  9. Economic Factors: Inflation and market conditions can affect material and labor costs.
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